SUPPLIER	TONGBAO CARTON MACHINERY
PRODUCTION STANDARDS	EU CE certicification standards
MODEL	TB-BLINE
DESCRIPTION	TB-BLINE Full Automatic Vacuum Transfer Printing Slotting Die cutting & Folder Gluer Strapping INLINE
SERVO LEAD EDGE FEEDER UNIT        ● 4 “Germany Rexroth Servo Drive Pressure-FRESS Lead edge feeder system       ● The height of the box can be extended indefinitely, The servo pressure free system has zero damage and zero pressure on the cardboard       ● Dust removal device       ●  Linear guide rail traverses the baffle to enhance adjustment stability and improve paper feeding accuracy       ● Electric adjustment left and right baffle       ● Electric move the paper tray       ●  DELTA(Taiwan) automatic control system(PLC/ /touch screen)        ● Inverter DELTA(Taiwan)        ● Input box parameter on Main Touch Screen, One-Click change order can be realized       ● Industrial control imaging TV monitoring(23.5-inch color display on counter unit+machine-back side imaging display monitor on die cutting unit + lead edge feeder unit + counter unit)	1 Unit
PRINTING UNIT/COLOR       ● Vacuum transfer       LPI Can be customized by details requirements       ● Printing roller with plate hanging groove, with cushion       ● Equipped with automatic ink washing device       ● Air distribution gun cleaning printing roller device       ● Safety braking device with personnel entering the machine       ● Servo controller(Touch Screen) Adjustment machine phase       ● Frequency (Touch Screen) Adjustment bellows lift       ● Frequency conversion control adsorption air volume       ● The air gate automatic adjustment device automatically adjusts the suction area according to the size of the cardboard.	1 Unit
SLOTTING UNIT       ●  Computerized Synchronous moving slotting & creasing & Pre-creasing, Auto adjust by Touch Screen with memory for setting carton size        ● 8 Axis heavy Design,(Pre-creaser)- (Pre-creaser)- (Creaser)- (slotter)        ● Pre-creaser shaft core diameter 120mm (solid shaft)        ● Creaser shaft core diameter 120mm (solid shaft)        ●  creaser shaft core diameter 120mm (solid shaft)        ● Slotter shaft core diameter 110mm (Seamless steel pipe)        ● Slotting left and right traverse speed: 100mm/12seconds        ● Servo Controller (Touch Screen) Adjust Machine phase        ●  Frequency (Touch Screen) Adjust roller gap	1 Unit
SERVO DIE CUTTING UNIT         ● Servo Drive rotary die cutting system       ● The die-cutting roller can move left and right and is electrically adjusted       ● Differential compensation device       ● Motor (Touch screen) to adjust the rotary die cutting phase       ● Frequency(Touch screen) adjust roller gap        ● Maxdure (Taiwan)die-cutting anvil cover        ● Chip blowing device with air duct       ● With strapping conveyor belt	1 Unit
FOLDER GLUER UNIT        ● Glue applicator wheel RMP synchronized with folding belts        ● Volume of glue application suits for speed of main unit        ● High-pressure air blower equipped to get rid of wasted scraps existing at glue flaps        ● Folding guiding wheels equipped at end of folder, achieve precise folding        ● Both bottom folding belts driven by servo motors independently, greatly reducing big tolerance happened in process of transfer        ● Servo driven stacking fork, precise & reliable        ● Timing driven conveyor, neat & tidy        ● Ejector equipped with vacuum air blower, press cartons down & neatly        ● Pressurized roller equipped after folding to force forming of glued & folded cartons, pressure motorized adjustable	1 Unit
STRAPPING UNIT       ● Using a high strength blade with a hardness of 65, greatly improving the ability to cut the tape and the life of the blade	1 Unit
INDEPENDENT CONTROL CABINET        ● Can be connected to the factory production management system        ● Enter box parameters to realize one key order adjustment of the whole machine, store 10,000 orders, and quickly change orders	1 Unit

Machine Main Parameter

Function Of Feeding(Servo Motor Drive)

SERVO Lead-edge Feeding System    
● High precision. It can accurately control the paper delivery position with a small error range, which is crucial for some printing tasks with high requirements for registration, such as multi-color overprinting in packaging printing, which can ensure the accurate position of the pattern.    
● Fast speed. It can deliver paper stably at a high speed, improve work efficiency, and quickly deliver paper one by one to the next process link.    
● Strong adaptability. It can effectively deliver paper of different sizes, thicknesses, and materials. Whether it is thinner paper or thicker cardboard, it can be handled well.    
● Good stability. During the long working process, it can continuously and stably deliver paper, reduce problems such as paper jams and paper skew caused by unstable paper feeding, thereby reducing the probability of equipment failure and improving the continuity of overall production.    
MACHINE SEPARATION & COMBINATION    
● Button switches electrically control the separation and combination of machine, with automatic alarm device, continuously alarm while moving, to ensure safety of operators.    
● Air pressure interlocks, lock securely, conveniently and accurately.    
● Machine clutch drive shaft is equipped with overload protection device.    
● Active self-locking function: if unit is not completely locking state,    
● The host cannot start, to ensure the safety of machine and operator;    
● while host normal working conditions, the unit clutch function is automatically lock, to avoid machine misuse and personal injury.

DUST-REMOVAL SYSTEM    
● Adopt brush cleaning device, equipped with strong Negative pressure suction fan, clearing the dust, paper scrap or other waste, to improve printing quality.

Function Of Printing Department

Printing Roller    
● With printing plate, outer diameter φ300mm    
● High quality steel production, surface grinded, hard chromium-plated. Static balance adjustment, stable operation, suitable for high speed running    
● Roller horizontal direction and circumferential direction with datum line, convenient for align plate    
● Fixed coil axis, suitable for standard hanging slats, realize rapid change plate    
● Electric 360° adjust printing roller, automatic digital display adjustment,remember store digital.    
● Installed with foot switch to control plate roller reversing, convenient change plate    
● Auto-zero function,order memory.    
● Printing roller plate-change and fix-plate function.    
● Printing roll axial is adjusted left and right by automatic,maximum movement left and right 10mm,auto-zero instruction.    
● Automatic reposition after washing the printing template during the printing procession

ANILOX Roller    
● Outer diameter φ215mm    
● Steel anilox roller, brand HAILI     
● Steel anilox roller mesh：180-300 line    
● Automatic pneumatic lifting gear working with feeding system(Anilox roller lowers down to touch printing template during feeding and rises up to leave printing template after stopping feeding

RUBBER Roller    
● Outer diameter φ200mm    
● Rubber roller adopts Guangdong Jingyang.    
● Overrunning clutch and automatic idling device, to prevent the ink dried    
● Rubber roller drum type middle part higher, to ensure ink quality    
● Rapid spaced spinner self-locking device, ensures uniform ink    
● Ink distributing roller independent drive mechanism, ensure ink quality

Vaccum Transfer     
● Cardboard stability    
● Vacuum adsorption effectively prevents corrugated cardboard from shaking, bending or shifting during transmission and printing, especially for thinner or irregularly shaped cardboard.    
● Improve printing accuracy    
● Tight adsorption makes the cardboard position accurate, avoiding misregistration or pattern misalignment caused by unstable transportation, thereby improving the overall printing effect.    
● Wide range of applications    
● The vacuum adsorption function is suitable for various types of corrugated cardboard, including different flute types such as E, B, C, A, and printing on composite material surfaces.    
● Reduce scrap rate    
● Reduce printing errors caused by cardboard displacement, significantly reduce scrap rate, and improve production efficiency

INK SYSTEM    
● Pneumatic diaphragm pump, simple operation, convenient maintenance, supply stability    
● Circulating pneumatic ink    
● Automatic ink washing system    
● Screen for filtering impurities, guarantee printing quality

PHASE ADJUST SYSTEM    
● Planetary gear structure    
● Digital computer  360 ° adjustment, both running and stopping state conditions    
● Printing phase adjustment of PLC computer display adjustment    
● After units separate, automatic reset system (eraser memory)

PHASE FIX SYSTEM    
● Pneumatic brake device, Unit separation and combination or phase adjustment, original point of transmission gear with constant

ZERO DEVICE    
● Auto-zero device, to ensure that the units have a uniform adjusted basis, reducing cardboard waste,edition memory function.

Slotting (Computerized)

Pressure line wheel    
● The pressure roller after two grinding processing, hard chrome plated surface, so that the pressure roller moves easily and smoothly.    
● Pressure on the round of high-quality imported polyurethane, effectively prevent the destruction of cardboard.    
● Manually adjust the pressure line gap clearance adjustment range 0-12mm.

Slotted Knife Block Adjustment Mechanism    
● Slotted knife, the lower shaft diameter are φ155mm, after two grinding processing, hard chrome plated surface, smooth movement.    
● Slotted knife width 7mm, professional manufacturers.    
● Alloy tool steel by heat treatment, grinding tooth-shaped slotted knife, hardness and toughness are superb.    
● Alloy steel by heat treatment, grinding trimming knife, sharp knife edge, high precision.    
● Crimping wheel, slotting knife seat shift position, the use of electric synchronous control.    
● Slotted box high electric adjustment, convenient and fast.    
● The unique flexible chip removal device, low cost, long life.    
● With automatic waste disposal device.    
● Upper and lower knife shaft clearance manual adjustment, adjust the range of 1-12mm, the use of cross slider connection, adjust the transmission gear to ensure the correct position of the mesh

Slotting Phase Adjusment Agencies    
● Planetary gear 360 degrees positive and negative adjustment, make the adjustment more convenient, fast and accurate.    
● Slot before and after the knife phase with touch screen and electric button dual control and electric digital 360 degree adjustment (stop, dynamic can be adjusted).

Slotting Computer Operation Control    
● Slotted part equipped with PLC and 7-inch color touch screen, to achieve man-machine dialogue, through the PLC can set a variety of order size and save orders, set the next order directly call, slotted cutter reset automatically, so that operation More simple, convenient and fast.    
● Automatic zero device, to ensure that the unit has a uniform adjustment of the baseline to reduce the waste of cardboard.    
● Safety limit device to ensure that misuse will not operate the machine.

Die-Cutting(Servo Motor Drive)

Servo motor drive    
● The pad roller adopts a mechanical cam groove movement (40mm) structure. Can move 40mm left and right.    
● Die-cutting roller diameter 300mm, cast iron surface grinding and hard chrome plating    
● The diameter of the pad roller is 388.9mm, and the surface of the cast iron material is ground and plated with hard chrome    
● Electric adjustment of the gap between the die-cutting roller and the rubber pad roller    
● The paper feeding roller gap is adjusted by PLC and touch screen    
● Feed rollers are finely ground, plated with hard chrome and adjusted for dynamic balance to make the operation more stable    
● Die-cut phase electric digital 360° adjustment. (Running and stopping can be adjusted)    
● Adopt the speed difference compensation device, no matter how the diameter of the rubber pad changes, the linear speed of the rubber pad will automatically track and compensate without manual adjustment.

Gluer part

● Glue applicator wheel RMP synchronized with folding belts    
● Volume of glue application suits for speed of main unit

Folding part

● High-pressure air blower equipped to get rid of wasted scraps existing at glue flaps.    
● Folding belts, assisted by vacuum suction, achieve reliable transfer of folding carton.    
● Pneumatic control of tension of folding belts, released after machine stops, eliminating belts worn-out.    
● Folding guiding wheels equipped at end of folder, achieve precise folding.    
● Both bottom folding belts driven by servo motors independently, greatly reducing big tolerance happened in process of transfer.

Stacker

● Pressurized roller equipped after folding to force forming of glued & folded cartons, pressure motorized adjustable    
● Mechanical organizer pads glued & folded cartons to achieve more precise folding.

Counter & Ejector

● Up loading & counting, avoiding glued area dislocated.    
● Servo driven stacking fork, precise & reliable    
● Timing driven conveyor, neat & tidy    
● Ejector equipped with vacuum air blower, press cartons down & neatly

Strapping Unit

● VOLTAGE :AC380V,50/60Hz    
● STRAPPING SIZE : min package size : width 80mm *height 60mm Standard frame size : width 900mm*height 500mm    
● Working table height : 850mm    
● Weight beating capacity :80kg    
● Strapping speed : ≤30 time/min    
● Strapping strength : 0-45kg